Thermoplastic Elastomer (TPE) Compound and Granule System

USEON Thermoplastic Elastomer (TPE) Compounding and Pelletizing Systems
Flexible, High-Performance Thermoplastic Elastomer (TPE) Production

USEON’s TPE (Thermoplastic Elastomers) compounding systems are advanced extrusion lines developed for the homogeneous processing and pelletizing of thermoplastic elastomers such as TPE, TPV, TPU, and TPA. These systems enable the production of high-quality TPE compounds that combine elastomer-like flexibility with the easy processability of thermoplastics. With USEON’s expertise, TPE compounds can be produced to meet the requirements of a wide range of industrial and consumer applications.

What Is Thermoplastic Elastomer (TPE)?

TPEs are rubber-like materials that combine the easy processability of thermoplastics with the flexibility of elastomers. Unlike conventional elastomers, they can be processed through thermoplastic methods such as extrusion, injection molding, and pelletizing without requiring vulcanization. These characteristics make TPEs a high-performance solution for automotive components, footwear soles, seals, electrical cable coatings, and consumer products.

Why Choose USEON TPE Compounding Systems?

USEON TPE compounding systems deliver outstanding performance in thermoplastic elastomer compound production through high dispersion, stable process control, and flexible production capacity. The systems offer the following advantages:

High homogeneity with advanced twin-screw extruders
Superior dispersion and mechanical stability in thermoplastic elastomer compounds
Lines suitable for different elastomer types such as TPE, TPV, and TPU
Underwater and water-ring pelletizing options
Customized process configurations and advanced automation control

TPE Compounding Processes

TPV (Thermoplastic Vulcanizates) Compounding

TPVs are elastomers with a dual-phase structure combining thermoplastics and vulcanized rubber. In USEON systems, TPV production is carried out through a two-stage process: in the first stage, premixing and oil absorption are achieved using a twin-screw extruder; in the second stage, high dispersion is ensured through reactive compounding.

Main application areas include automotive sealing profiles, mechanical gasket components, and flexible elastomer products.

TPU / TPE Compounding

The production of elastic and durable Thermoplastic Polyurethane (TPU) and Thermoplastic Elastomer compounds is also achieved using USEON lines. These compounds are preferred in industries that require both flexibility and high mechanical strength.

Typical applications include footwear soles, flexible sealing systems, printer rollers, and electronic elastomer components.

Technology in USEON TPE Compounding Systems

Twin-Screw Extruder and Pelletizing Technology

USEON TPE lines operate with twin-screw extruders designed for various TPE formulations and produce high-quality TPE pellets using both water-ring and underwater pelletizing systems. This technology ensures homogeneous dispersion and high production efficiency in elastomer compounds.

Customizable Processes

Thanks to process flows that can be customized according to raw material type, elastomer grade, and production capacity for each project, all production stages are carried out with high efficiency, including:

Mixing and preheating
Twin-screw compounding
Pelletizing
Automatic control and monitoring

Application Areas

Thermoplastic elastomer compounds produced with USEON TPE compounding systems can be safely used in the following sectors:

Automotive sealing and flexible components
Footwear and sports equipment
Electrical and electronic elastomer compounds
Medical elastomer components
Industrial sealing and insulation products
Consumer elastomer products

Production Advantages with USEON Thermoplastic Elastomer (TPE) Solutions

USEON’s integrated TPE compounding lines elevate thermoplastic elastomer production to the next level with high output capacity, low scrap rates, consistent dispersion, and strong process control. In addition, customizable lines for different elastomer types enable efficient production of world-class TPE compounds.