USEON Cable Compounding Systems - High-Performance Cable Compounding Solutions
USEON offers advanced cable compounding extruder and pelletizing systems specifically developed for cable manufacturing. The systems provide high quality, consistent dispersion, and efficient processing for the production of compounds such as PE, XLPE, PVC, and HFFR used in electrical, telecommunication, and specialized industrial cables.
Why USEON Cable Compounding?
USEON cable compounding systems convert plastic raw materials into cable insulation and sheathing compounds through automatic dosing, high-dispersion control, and optimized pelletizing technology. Complete systems are designed to cover the full process chain: material feeding → extrusion → pelletizing.
Key benefits:
High production capacity and stable process control
Advanced extruder technology options
Production suitable for all cable compound types such as PE, XLPE, PVC, and HFFR
Low scrap rates and high dispersion quality
Cable Compound Types and Production Processes
PE Insulation and Sheathing Compounds
Polyethylene-based compounds are the most widely used materials for cable insulation and sheathing applications. Formulations are created by combining LDPE, LLDPE, MDPE, or HDPE with pigments and additives.
Production options:
Kneader + single-screw extruder + water ring pelletizer
Mixer + twin-screw extruder + water ring pelletizer
Loss-in-weight dosing + twin-screw extruder + pelletizer
XLPE (Crosslinkable PE) Insulation Compounds
XLPE increases thermal resistance, enabling higher operating temperatures and improved short-circuit resistance in electrical cables. Silane and peroxide-type XLPE compounds can be produced using USEON machines.
Advantages:
High dielectric properties
High temperature resistance
Suitable for medium- and high-voltage applications
PVC Cable Compounds
PVC cable compounds offer wide application potential due to their low cost, chemical resistance, and thermoplastic processability. Plasticized PVC formulations have become an industry standard for insulation and outer sheathing applications.
Typical formulation example:
PVC + DOP plasticizer + CaCO₃ + heat stabilizers + additives
Halogen-Free Flame Retardant (HFFR) Compounds
HFFR compounds, with low smoke emission and halogen-free flame-retardant properties, are especially preferred for indoor cables and applications requiring enhanced safety.
Project Advantages with USEON
Complete Solution and Technology
USEON cable compounding systems are delivered as turnkey projects covering material handling, dosing, extrusion, and pelletizing stages. In addition, customer-specific formulation support enables the production of high-performance compounds tailored to project requirements.
Application Areas
Electrical power cables
Telecommunication cables
Medium- and high-voltage cables
HFFR and special high-performance cables
Industrial cable production
