Quick Mold Change Frequently Asked Questions
FREQUENTLY ASKED QUESTIONS ABOUT MAGNETIC CLAMPING SYSTEMSFUNCTIONING
What is the function of a Magnetic Clamping System?
The function of an MCS is mainly to clamp moulds on vertical or horizontal injection and compression presses.
They can also clamp workpieces on machine tools and be used for handling.
In general, the function of an MCS is to clamp and release, through an intended command, any object that is made of ferromagnetic material.
The most well-known applications are for clamping workpieces on machine tools, clamping moulds on presses and forming machines, for lifting and handling.
How does a Magnetic Clamping system work?
The magnetic force, generated by permanent magnets, is independent from external electrical energy.
The force depends on external electrical energy only during MAG and DEMAG.
During its usage, MCS requires no electrical energy.
Extremely high force generated by internal double magnet circuit
What is the added value of Magnetic Clamping Systems compared to other mould clamping products?
Hygienic, Minimal, Simplified Management
Absence of tooling (spanners, screwdrivers etc.)
Absence of mechanical equipment (screw, brackets etc.)
Reduced warehouses
Quick mould change independently, without the need of a second operator
No noise
More safety for operators
Clean and tidy work area for optimal operation
Convenient
Quick and flexible mould changeIncreased productivityReduced costsReduced service time
Performans
Utilisation of the entire surface area, optimising the maximum available worktable area
Safe systemsInterconnected systems
TeleserviceCollection and recording of functional dataUniformity of the anchoring surface
Reduction of geometric constraints in the mould due to elimination of holes, threads, slots, auxiliaries
What are the typologies of a Magnetic Clamping System?
Morphology
Long pole
Design flexibility
Field concentration effect
Force evenly distributed over large areas
Square pole
Design rigidity
Well-defined force per pole
High force in large areas
Combined poles
Well-defined force per pole combined with design flexibility
High force in large areas
Maximisation of available area
Thicknesses
47mm for plates below 12T up to 120°C
55mm for plates above 12T up to 230°C
85mm for heated magnetic plates up to 240°.
Operating temperatures
20°
25°
45°
70°
80°
120°
140°
150°
180°
200°
210°
230°
240°
Which sectors are covered by Magnetic Clamping Systems?
• Plastic Stamping
• Rubber Stamping
• Blanking - sheet metal forming
• Machine tools
• Ceramics
• Automotive
• Clean Room
• Energy - Gas&Oil
• Mould Making
• Automation
• Aerospace
• Construction
• Handling
Are Magnetic Clamping Systems Customisable?
Magnetic Clamping Systems are customisable.
What are the working temperatures of Magnetic Clamping Systems?
20 to 240°C in operating conditions.
How much press 'light' is lost by setting up a Magnetic Clamping System?
It depends on the thickness of the magnetic plates.
94mm for 47mm plates
110mm for 55mm plates
170mm for 85mm plates
What is the 'delta T' of a Magnetic Clamping System?
+ - 5, + - 3, + - 2.
ECONOMICAL ASPECT
What is the Life Cycle of a Magnetic Clamping System?
The lifecycle of a magnetic clamping system can be extended over time if used correctly and according to the guidelines provided in the manual.
The Rivi Magnetics system, in particular, is designed to be durable and reliable, and if properly used, it can have a lifecycle of approximately a decade.
In the event of partial damage to system components, low-cost repairs are possible. In certain exceptional circumstances, repairs can also be carried out directly at the place of use. Additionally, damaged electronic components on the system's control units can be replaced.
It is important to emphasize that the actual lifecycle of a magnetic clamping system may vary depending on operating conditions and usage patterns.
However, thanks to the possibility of repair and regeneration, it is possible to further extend the life of the system.
It is always recommended to follow the instructions and take appropriate maintenance measures in order to preserve the performance of the magnetic clamping system over the years.
How do you calculate the ROI of a Magnetic Clamping System?
Historical cost of press and equipment
Number of years amortisation
Annual working days
Magnetic system value
Annual press turnover
Annual press and equipment amortisation value
Daily hours per shift
No. of daily shifts
Annual production (hours)
No. of mould changes per day
Operator cost
No. of operators
Mould change time (minutes)
Mould change time (hours)
Value of operator time spent on mould change
Value of press time commitment due to individual mould change
Total value of time spent on each individual mould change (operators and press)
Total annual value of time spent on mould change
Lost turnover per mould change
Is it possible to regenerate a Magnetic Clamping System?
Yes, completely
How long does it take to repair a Magnetic Clamping System in case of malfunction?
From 1 to 5 workshop days, plus the two deliveries, or in exceptional cases by the end user.
Are Magnetic Clamping Systems part of the 4.0 Industry?
Yes, through the supply of a dedicated kit.
SAFETY
What security does an Magnetic Clamping System provide compared to a traditional mould fixing?
Significantly a greater and tangible safety as all mould change operations are executed with the operator outside the press.
Can I move a Magnetic Clamping System from a press to another?
Yes, with prior verification and authorisation by RM.
May the mould fall off?
The mould can only fall if the requirements in design, procedures, maintenance and cleaning are not met.
How much maintenance do Magnetic Clamping Systems require?
Very minimal maintenance and surface cleaning.
Is it possible to monitor/control the force of a magnetic clamping system?
Yes, it is monitored through a dedicated kit.
How is the proper functioning of a Magnetic Clamping System monitored?
• Through command and control circuits
• EN280 - EN201
• Active participation in TC270 WG3 for MCS
Does a Magnetic Clamping System qualify for the Machinery Directive?
No, MCS complies with BT and EMC directives.
By how much is the distance between plates reduced for mould installation?
From a minimum of 94 mm to a maximum of 170 mm, depending on the type of MCS.
Why buying a Magnetic Clamping System from Rivi Magnetics?
1. Knowledge of technology.
2. More than 50 years of experience in the field of magnetism.
3. World-renowned in the field of high temperatures.
4. Quality and safety.
5. Flexible company with a focus on customer problems and challenges.
6. Strong predisposition towards customisation and personalisation of solutions enabled by the strong presence of technicians.
7. Qualified in the development of new applications.