MAC Series Multi-Axis Industrial Cleaning Machine
Programmable and Precise Cleaning Technology for Complex Components
Injection moulds, extrusion dies, breaker plates and industrial components with complex geometries may contain deep channels, blind holes, cross holes and hard-to-reach surfaces. Cleaning such components using conventional methods can be time-consuming and labour-intensive and may pose a risk of damage to sensitive surfaces.
Thanks to its programmable multi-axis motion system, the MAC Series Multi-Axis Cleaning Machine provides controlled access to the different surfaces of components with complex geometries. The simultaneous movement of multiple axes enables the cleaning system to follow the shape of the component and effectively clean areas that are otherwise difficult to reach.
Its flexible programming structure allows customised cleaning paths to be created for different component geometries. This provides controlled and repeatable cleaning across a wide range of applications, from injection moulds and extrusion components to battery panels and various threaded parts.
Multi-Axis Cleaning Technology
The MAC Series features a multi-axis system that allows the cleaning equipment to move in multiple directions in a controlled manner. Along the programmed movement path, different surfaces, recessed areas and hard-to-reach sections of the component can be cleaned.
This system is particularly advantageous for cleaning:
* Deep holes
* Blind holes
* Cross holes
* Narrow channels
* Complex internal geometries
* Recessed and raised surfaces
* Multi-surface mould components
* Areas that are difficult to reach using conventional cleaning methods
The ability to create cleaning programs tailored to the geometry of each component helps make the process more controlled, consistent and repeatable.
Main Advantages of the MAC Series
Deep and Effective Cleaning
The multi-axis motion system enables the precise cleaning of complex surfaces as well as deep, blind and cross holes. This facilitates the removal of process residues accumulated in areas that are difficult to reach using conventional cleaning methods.
Comprehensive 360° Access
The coordinated movement of multiple axes provides access to component surfaces from different angles. This supports the comprehensive cleaning of irregularly shaped components and parts with multiple surfaces.
Flexible Programming
Customised movement and cleaning programs can be created for different component types. Saved programs can be reused for recurring parts, supporting a standardised and repeatable cleaning process.
Wide Range of Applications
The MAC Series can be used not only for mould cleaning but also for cleaning various technical components used across different industries. It can also support deburring processes in suitable applications.
Protection of Sensitive Surfaces
When the correct process parameters and a cleaning program appropriate for the component are used, the system provides controlled cleaning that helps preserve the physical structure and surface coating of the workpiece.
Shorter Maintenance Times
Its automatic and programmable operating structure helps reduce the time and operator involvement required for manual cleaning. Shorter maintenance processes support the faster return of equipment to production and improved machine utilisation.
Repeatable Cleaning Quality
The results of manual cleaning can vary depending on the operator. The programmable motion system allows a defined cleaning path to be repeated consistently for the same component.
Components and Application Areas
The MAC Series Multi-Axis Cleaning Machine can be used for industrial components with a wide variety of dimensions and geometries.
Typical applications include:
* Plastic injection moulds
* Injection mould components
* Extrusion dies and die-head components
* Extruder screws
* Breaker plates and filter plates
* Vacuum and degassing components
* Threaded components
* Metal parts with complex geometries
* New-energy and battery panels
* Components containing deep or cross holes
* Deburring applications on suitable components
An application-specific cleaning solution can be developed by evaluating the component's dimensions, weight, geometry, surface coating and the type of residue to be removed.
Cleaning of Injection Moulds
Over time, polymer residues, oil, process deposits and carbonised materials may accumulate on injection moulds. Venting channels, deep cavities and areas with complex geometries can be particularly difficult to clean effectively using manual methods.
Thanks to its programmable multi-axis motion system, the MAC Series facilitates access to the different surfaces and hard-to-reach areas of the mould. This helps reduce maintenance time and allows the mould to be returned to production more quickly.
Cleaning of Extrusion Components
Polymer, pigment and carbonised process residues can accumulate on extrusion dies, die-head components, breaker plates and vacuum outlet areas. These deposits may negatively affect product quality, flow balance and process stability.
The MAC Series provides programmable cleaning movements for irregular geometries, channels and perforated surfaces, enabling more controlled maintenance of extrusion equipment.
Manipulator Options for Large Screws
Optional manipulator solutions are available for safely loading large and heavy extruder screws into the cleaning machine and removing them after cleaning.
Available manipulator capacities:
* 300 kg
* 500 kg
* 800 kg
The manipulator system helps handle large screws with reduced operator involvement. Engineering plastics are used at the contact points between the clamping device and the screw to help protect the screw surface during handling.
Custom grippers and clamping fixtures can also be designed according to the screw geometry and specific application requirements.
Operational Benefits
The MAC Series Multi-Axis Cleaning Machine provides the following operational advantages:
* Reduced need for manual cleaning
* Shorter cleaning times
* Reduced production downtime
* More comprehensive cleaning of complex components
* Reduced operator-dependent variations in cleaning quality
* Creation of repeatable cleaning programs
* Support for the protection of sensitive component surfaces
* Reduced workload for maintenance personnel
* Ability to clean different component types using the same system
* Improved equipment utilisation
Application-Specific Solutions
Every component has a different geometry, surface structure and contamination level. The components to be cleaned should therefore be technically evaluated before the machine configuration is determined.
To prepare the most suitable solution, the following information should be provided:
* Technical drawings or photographs of the component
* Maximum dimensions
* Component weight
* Component material and surface coating
* Type of residue to be removed
* Daily or weekly cleaning frequency
* Required level of cleanliness
* Automatic loading or manipulator requirements
Polmak Plastik evaluates the technical requirements of each application and provides support in determining the appropriate machine configuration and auxiliary equipment.
