Product Descriptions
HPS Series High-Pressure Pump System
Powerful and Flexible Cleaning Technology for Complex Industrial Parts
Over time, polymers, resins, pigments, oils, carbonized materials, and process residues can accumulate on molds, extruded parts, perforated plates, screws, and industrial components with complex geometries. Cleaning parts with deep channels, blind holes, sharp corners, and hard-to-reach surfaces using conventional methods can be time-consuming and labor-intensive.
The HPS Series High-Pressure Pump System is a powerful and flexible solution developed for the manual cleaning of industrial parts with irregular geometries. Thanks to high-pressure piston pump technology, the working pressure can be adjusted between 0 and 2500 bar according to the application requirements.
The system helps remove stubborn residues from surfaces by utilizing the controlled cleaning effect of high-pressure water. Its portable and adaptable structure allows it to be used in various cleaning applications in the maintenance, molding, and service departments of factories.
Adjustable Working Pressure: 0-2500 Bar
Each part has a different material, surface structure, and type of residue. Therefore, for an effective industrial cleaning process, it is important that the pressure can be adjusted according to the application.
The HPS Series offers adjustable operating pressure in the range of 0-2500 bar. The operator can determine the appropriate process pressure according to the part material, surface coating, contamination level, and geometry of the area to be cleaned.
The adjustable pressure feature supports the following applications:
* Cleaning process residues of varying densities
* Selecting the appropriate pressure for delicate and durable surfaces
* Controlled access to deep channels and narrow areas
* Cleaning different part types with the same system
* Balancing cleaning performance with surface protection
High-Pressure Piston Pump Technology
At the heart of the HPS Series is a piston pump system designed to provide reliable performance at high operating pressures. The pump unit creates a controlled and stable flow of high-pressure water throughout the cleaning process.
When directed to the surface, the high-pressure water helps to physically separate accumulated process residues. This reduces the need for intensive scraping, brushing, or prolonged manual intervention that may be encountered in some conventional mechanical cleaning methods.
Key Advantages of the HPS Series
Easy Operation
The one-button start feature allows for quick and practical activation of the high-pressure water output. The user-friendly operation helps reduce setup times and ensures more efficient cleaning operations.
Adaptable to Different Work Environments
The HPS Series is designed for flexible use in various field and factory conditions. In applications where a fixed cleaning chamber is not required, it facilitates directing the high-pressure cleaning system to the required work area.
Time Saving and High Efficiency
The powerful cleaning effect of high-pressure water can help reduce processing time compared to traditional manual methods. Shorter cleaning times support faster maintenance operations, earlier equipment return to production, and increased operational efficiency.
Effective Cleaning in Blind Spots
Corners, channels, recesses, and hard-to-reach areas of complex parts may not be adequately cleaned with standard cleaning methods. When the appropriate nozzle and working angle are used, the high-pressure water jet helps remove accumulated debris in blind spots and hard-to-reach areas.
Controlled Cleaning
Thanks to the adjustable pressure level, the cleaning process can be configured according to the characteristics of the part. This feature allows for controlled operation for different materials and surface conditions.
Intelligent Management and Remote Technical Support
The HPS Series has an intelligent control structure that supports easier management of production and maintenance processes. The system can provide remote technical support when necessary, helping to speed up fault assessment and technical intervention processes.
Application Areas
The HPS Series High-Pressure Pump System can be used for various industrial parts with irregular geometries and requiring manual cleaning.
The main applications are:
* Plastic injection molds
* Injection mold parts
* Extrusion molds and head parts
* Extruder screws
* Screw elements
* Perforated plates and filter plates
* Vacuum and degassing parts
* Metalworking parts
* Components with deep channels
* Parts with blind and cross holes
* Industrial equipment with complex geometries
* Maintenance and surface cleaning applications
The appropriate pressure, nozzle, and operating method are determined by evaluating the part material, surface coating, and residue type.
should be.
Use in Injection Molds
Polymer residues, oil, process residues, and carbonized materials can accumulate in injection molds. Ventilation channels, recessed surfaces, and complex geometries can create areas that are difficult to clean manually.
The HPS Series helps with controlled cleaning in these areas through appropriate pressure and nozzle selection. Reducing cleaning time supports faster return to production after maintenance.
Use in Extrusion Parts
Over time, polymer, filler, pigment, and carbonized process residues can accumulate in extrusion molds, head parts, screws, and perforated plates. These deposits can negatively affect material flow, product quality, and process stability.
High-pressure water technology can facilitate the maintenance processes of extrusion equipment by helping to remove these residues under appropriate process conditions.
Technical Specifications
Device name | HPS Series High Pressure Pump System
Purpose of use | Manual cleaning of parts with irregular geometries
Operating pressure | 0-2500 bar
Water supply capacity | 20 L/min
Water consumption | 8.9 L/min
Inlet water pressure | 3 bar
Electrical supply | 380 V / 50 Hz
Total power | 40 kW
Machine length | 2030 mm
Machine width | 1130 mm
Machine height | 1400 mm
Technical values are given for a standard system. The final configuration must be verified according to application conditions and project requirements.
Application-Specific Configuration
To correctly select a high-pressure cleaning system, the technical specifications and operating conditions of the part to be cleaned must be evaluated.
For technical evaluation, it is recommended to share the following information:
* Photograph or technical drawing of the part
* Maximum part dimensions
* Part weight
* Main material and surface coating
* Type of residue to be cleaned
* Hardness and approximate thickness of the residue
* Daily or weekly cleaning frequency
* Existing water and electrical infrastructure
* Characteristics of the cleaning area
* Hose length and access requirements
* Requested nozzle or gun options
* Wastewater collection and filtration requirements
Polmak Plastik provides support in determining the appropriate system configuration and auxiliary equipment by evaluating the technical requirements of the application.
Safe Use
High-pressure water systems reaching 2500 bar should only be used by trained personnel. During installation and use, the manufacturer's safety instructions, the company's risk assessment, and applicable occupational safety regulations must be followed.
Appropriate protective equipment, hoses, connections, guns, and nozzles should be used; connections should not be tampered with while the system is under pressure. The appropriate process pressure for the material and surface coating of the part to be cleaned should be determined through trial runs.
