Gas compressors and generators are essential components that ensure the efficient and uninterrupted operation of gas injection systems. These systems play a critical role in the generation, storage, and stable delivery of high-pressure gas throughout the process.
Gas compressors and generators developed by Stieler are designed to operate in full compatibility with gas injection technologies and are manufactured in Germany in accordance with high-quality standards.
System Components
The auxiliary equipment used in gas injection systems includes:
High-pressure gas compressors
Nitrogen (N₂) generators
Gas storage tanks
Pressure control and regulation systems
Process monitoring and control units
These components work together to ensure that the required gas is supplied at the correct pressure, flow rate, and purity during the injection process.
Gas Compressor Features
Gas compressors increase the gas to the required pressure level and ensure continuous system operation.
Key features:
High-pressure capacity (350 bar and above)
Continuous and stable gas supply
Robust design for industrial applications
Low maintenance requirements
Energy-efficient operation
Nitrogen Generator Features
Nitrogen generators produce high-purity nitrogen from ambient air, eliminating the need for external gas supply.
Key advantages:
On-site nitrogen production
Low operating costs
Continuous and reliable gas supply
Various capacity options (Nm³/h)
Real-time monitoring of process parameters
Working Principle
The system operates by compressing gas through compressors and generating the required purity using nitrogen generators. The produced gas is then delivered through storage and regulation systems at the appropriate pressure and flow rate for the injection process.
This ensures maximum efficiency, process stability, and product quality in gas injection applications.
Application Areas
Gas-assisted plastic injection systems
Water injection (WIT) and foaming technologies
Automotive production lines
Home appliance and technical plastic manufacturing
Industrial production facilities
Advantages
Continuous and stable gas supply
Reduced dependency on external gas sourcing
Lower operating costs
High process reliability
Energy efficiency and sustainable production