Powerjet ALL-Electric Injection Molding Machines
The Powerjet ALL-Electric series consists of injection molding machines designed to operate entirely with electric motors and servo drives. Compared to hydraulic systems, this series offers significant energy savings, highly precise control, and clean, oil-free operation. Thanks to its fully electric architecture, the machines deliver ideal performance especially for the production of medical, optical, and thin-wall plastic parts.
Basic Technical and Performance Features
Clamping Force Range
Powerjet ALL-Electric machines typically cover a clamping force range from 60 to 450 tons. This range provides broad applicability for both small-scale, high-precision plastic production and medium-scale industrial parts.
Fully Electric Drive and Servo Control
This series is equipped with servo motor-based, fully electric drive systems. Compared to hydraulic machines, electric drive systems can reduce energy consumption by approximately 60-65%, while delivering more stable, faster, and more precise control during production.
The electric drive architecture:
Reduces mechanical losses,
Shortens cycle times,
Ensures quieter and cleaner operation across the entire system.
Modular Design and Injection Unit Compatibility
Powerjet ALL-Electric Series machines feature a modular design that allows flexible compatibility between cast components, clamping units, and screw sets. This gives manufacturers the freedom to select the most suitable configuration according to specific production requirements.
Superior Production Performance and Control Features
Precision Injection and Speed
Powerjet ALL-Electric machines provide fast response times through high-precision servo motors. This significantly reduces cycle times and improves product quality, particularly in the production of small and complex parts. With precise system control, injection speeds can exceed 300 mm/s.
Mold Parallelism and Repeatability
Fully electric systems offer mold parallelism accuracy down to ±0.02 mm along with excellent positional repeatability. This capability is critical for products requiring tight tolerances, such as optical components and medical parts.
Clean and Oil-Free Operation
Since ALL-Electric machines do not use hydraulic oil, there is no risk of oil leakage. This makes them especially advantageous for industries that require clean production environments, such as medical plastics or food-contact components.
Energy Efficiency and Environmental Advantages
Compared to hydraulic injection molding machines, the Powerjet ALL-Electric series significantly reduces operating costs through lower energy consumption and reduced heat generation. Energy savings typically reach around 60%, while maintenance costs are also minimized.
Application Areas
ALL-Electric series machines are particularly preferred in the following production fields:
Medical devices and sterile plastic components
Optical lenses and light guides
Thin-wall packaging products
Precision electronic accessories
Micromechanical plastic components
These machines are ideal for production processes that demand high quality, repeatable precision, and low operating costs.
Advantages of the ALL-Electric Series
High energy efficiency through fully electric architecture
Servo-controlled precision injection and fast cycle times
Oil-free, clean production environment
Modular and flexible control structure
High production flexibility across a wide range of applications
The Powerjet ALL-Electric series represents an advanced technology platform delivering high-level performance solutions for medical, optical, and other plastic production applications that require exceptional precision.