CO2 Foam XPS Production Line

Product Descriptions

CO₂ Foam XPS Production Line

Advanced Extruded Polystyrene Board Extrusion System for Insulation and Construction Industries

The CO₂ Foam XPS Production Line is a cutting-edge extrusion system designed for the manufacturing of high-quality extruded polystyrene (XPS) foam boards. As part of the ECOFEL series, this production line integrates advanced extrusion technologies with eco-friendly CO₂ foaming, enabling superior thermal insulation board production with consistent quality, high throughput, and optimized operating costs. Useon's expertise and global experience ensure you achieve world-class XPS board manufacturing.

What is XPS Foam Board?

Extruded polystyrene (XPS) foam board is a closed-cell insulation material known for its excellent thermal insulation performance, high compressive strength, and long service life. Widely used in building insulation, infrastructure projects, and specialty industrial applications, XPS boards deliver stable performance in demanding environments.

Key Features of the CO₂ Foam XPS Production Line

The use of advanced CO₂ foaming technology makes this line both environmentally friendly and cost-efficient. CO₂ acts as a sustainable blowing agent, reducing environmental impact and aligning with modern production standards.

Eco-friendly Blowing Agent System

The CO₂-based foaming system delivers a finely controlled expansion process, balancing product cost and quality. The system's precise temperature, pressure, and flow controls ensure consistent foam structure, enhancing insulation properties.

High Production Capacity & Flexibility

ECOFEL series lines support a wide range of manufacturing requirements, offering throughput capacities from 200 kg/h to 3000 kg/h, board widths from 600 mm to 1250 mm, and thicknesses from 20 mm to 150 mm, allowing producers to tailor production to market demand.

Robust Extrusion & Cooling Systems

The production line incorporates a high-torque twin-screw extruder and an innovative cooling system, ensuring homogeneous melt processing and excellent surface quality for boards with exceptional compressive strength.

Intelligent Control & Automation

The DCS intelligent control system offers digital recipe management, big data integration, and remote assistance capabilities, streamlining operation and facilitating efficient production management.

Typical Line Configuration

The CO₂ Foam XPS Production Line includes the following major components:

• Integrated raw material handling and feeding system
• High torque twin-screw extruder for foam processing
• Precise CO₂ foaming injection system
• Calibrator and haul-off unit for board dimension control
• Edge trimming, cut-off, and stacking systems
• Optional automatic packaging units tailored to customer needs

This complete setup ensures optimized production flow from raw material to finished board.

Advantages of CO₂ Foam XPS Boards

• Exceptional thermal insulation (ideal for building and construction)
• High compressive strength suitable for infrastructure projects
• Stable closed-cell structure with low moisture absorption
• Customizable board dimensions for versatile applications

Application Areas

• Building wall, roof, and foundation insulation
• Pipe insulation and industrial thermal protection
• Flooring under slab and concrete edge insulation
• Transportation and logistics packaging where rigidity is critical
• Specialty panels and composited insulation systems

Why Choose the Useon CO₂ Foam XPS Production Line?

• World-class extrusion technology with extensive global deployment
• Proven track record of over 300 successful XPS board installations worldwide
• Competitive capital and operating cost advantages

• Turnkey project solutions including feasibility studies, layout planning, and technical training
• Dedicated after-sales support and global technical guidance