Plastics
PlantMaster offers a complete MES solution for the plastics injection molding, blow molding, extrusion, packing and assembly industry.
PlantMaster features a modular concept offering real time solutions for machine monitoring, alarm management, planning and scheduling, quality control and SPC/SQC (Statistical Process Control & Statistical Quality Control), management of machine settings, traceability, preventative maintenance and spare parts inventory control.
PlantMaster
PlantMaster is a leading MES system for discrete manufacturing. It is a powerful and extensive yet flexible tool enabling managers to achieve operational excellence and rapidly respond to changing conditions.
Features
Real time data collection
Production monitoring
Management reporting
Production scheduling
Process monitoring
Quality control and SPC
Ticket printing
Interface with ERP system
Document management
Traceability
Event and Alerts
Benefits
Real time visibility into your manufacturing process
Highlighting weak points in the production process
Between 3 and 10% efficiency increase
Optimized production schedule
Reduced paperwork due to automatic data collection
Information for improved decision support
Management reports (OEE,...)
Connectivity between manufacturing and enterprise ERP
QMaster
Inspection plan and inspection order
The QMaster module keeps your process within the specifications required for optimum product quality and generates the documentation your customers demand for their quality assurance programs. For every product, the quality manager defines the quality and process control plan including the parameters to be monitored, the sampling strategy as well as the calculations to be used. A link with the PlantMaster scheduling software assures an automatic generation of inspection orders at the start of each production order. Production orders for which the quality checks are overdue are automatically highlighted by the system.
Real time data input processing and reporting
Process parameters are collected automatically using the data units at the machines (serial or Ethernet interface with the machine controller or analog inputs) while part related data is sampled directly from measurement devices such as scales and calipers or entered manually through an input program on a PC or a mobile device, such as a tablet or smartphone. The QMaster module offers an extensive set of reporting tools: control charts for variables and attributes, histograms and process capability calculations. For variables, the user can select from X-R, X-S and individual values charts. P, NP as well as pareto charts are available for attributes. The system automatically calculates alarm and warning limits
EnergyMaster
Monitoring of energy consumptions in the Plastics Markets
EnergyMaster is the BMS real time energy monitoring system. Following the principle of Monitoring & Targeting (M&T), it maps the different energy consumptions (electricity, gas, compressed air, water, steam,...) for further analysis and optimization. The integration with the BMS MES systems, provides a perfect insight between energy consumption and production.
Features
Real time monitoring of all energy consumptions
Consumer report for analysis of consumption by department, work centre,..
Consumption trend reports
Automatic alarming
Peak shaving
Correlation with production data
Benefits
Between 3 and 7% energy savings
Identification of excessive energy consumers
Correct allocation of energy cost by product, production order,...
HARDWARE
DU2P and Web-DU
The DU2P is a compact and low-cost data unit that can be used for production counting and detection of up to 3 automatic stops. With DU2P/WDL, declarations are entered by means of Web-DU software running on touchscreens.
For manual declarations (stop declarations, product change, order change,...) and operator interaction with the system (request for information, operator log on/off,..), a "touch screen" based Web-DU can be installed per group of machines. This unit connects to the company's Ethernet network.
The Web-DU software can also be used on mobile browser enabled devices such as tablets and mobile phones.
DU7
The latest generation of production machines is often equipped with Ethernet interface for host communication. These machines can either be connected by means of a standard Ethernet network (UTP5 cable) or by using the DU7 Data Unit for wireless communication.
Features
6 digital/counter/encoder inputs for a length counter, ticket tagging device, machine signals.
7 relay outputs for machine run/stop and speed control.
2 serial ports (RS232/422/485) for printer, scale, ...
3 Ethernet ports for company LAN and 2 touch PCs.
2 USB ports for printer, scale, ...
Power: 12 to 24 VDC or PoE, 11 W.
DIN-rail mountable, 9 modules wide.
DU9
The DU9 is a high-end member of the BMSvision data collection terminals featuring a 5" touch screen and a graphical intuitive web-based user interface for user friendly interaction with the operator. The DU9 interacts as a front end and is the HMI for all BMSvision's Master systems.
Features
Direct access to all pages.
Wireless (Bluetooth class 1) via WDL-Server or wired (Ethernet) connection to the central system.
Remotely operable from any device that has an HTML 5 browser with Java script.
Continued operation and machine monitoring in case of network or server failure (optional).
On screen language selection and unicode Chinese supported.
Optional configurable pages.
Benefits
Manual entry of down time reasons, scrap input,..
Display of production information: OEE, KPI's, units produced,..
Display of planning information: actual job status, jobs planned,..
Energy monitoring
Operator tracking
DU11
The DU11 is a high-end member of the BMSvision data collection terminals featuring a 7" touch screen and a graphical intuitive web-based user interface for user friendly interaction with the operator. The DU11 interacts as a front end and is the HMI for all BMSvision's Master systems. It is the perfect HMI for companies striving for paperless manufacturing.
Features
Direct access to all pages.
Wireless (Bluetooth class 1) via WDL-Server or wired (Ethernet) connection to the central system.
Remotely operable from any device that has an HTML 5 browser with Javascript.
Continued operation and machine monitoring in case of network or server failure (optional).
On screen language selection and unicode Chinese supported.
Optional configurable pages.
Benefits
Manual entry of down time reasons, scrap input,..
Display of production information: OEE, KPI's, units produced,..
Display of planning information: actual job status, jobs planned,..
Document control: setup, quality maintenance, instructions,..
Energy monitoring
Operator tracking
Traceability
Viewing management dashboard
For information, you can send email to skaya@polmakplastik.com or
you can send message by Whatsup to +90 532 613 8359
